Saideep Vibrators Private Limited

We design and supply precision-engineered magna roll machines that are magnetic separators with high intensity rare earth permanent magnet roll used for elimination of paramagnetic particles and fine iron particle or in other words purification or elimination.

Capacity Available: 250 Kgs - 20,000 Kgs

Drum Type Magnetic Separator are used for Automatic separation of Magnetic Particles from Fine Powder. Drum Type Magnetic Separators are available in two designs. 

They provide an efficient means for extracting ferrous material from dry, bulk products in free-flowing processing systems. They are comprised of a stationary permanent magnet, either standard Ferrite Magnets or High Power Rare Earth Magnets enclosed in a non-magnetic stainless-steel drum. Product flow is diverted so that it falls onto the top and flows across the surface of the drum. Ferrous matter contained in the product flow is drawn to the drum's surface (and held against it) by the powerful magnet housed inside.

While non-ferrous products falls from the side of the drum in a normal manner, ferrous metal clings to its surface. As the portion of the drum with the ferrous material rotates to the side opposite the product flow, the magnetic field is reduced so that the ferrous matter falls from the drum into a collection container. The end result is purified product ready for processing without the worry of costly damage caused by tramp metal. Rare Earth, Neodymium is 5 times stronger than Ceramic Magnets and can remove micron sized particles.

Drum Separators can be provided as the drum only or as a complete assembly with the housing and drive included. A variety of sizes and strengths are available for many applications.

Features :

• Drum magnets are powerful magnet assembly combined with high surface holding power.
• The magnets have greater magnetic pole area.
• They require minimum space and are simple to operate.
• They are flexible enough to be applied for various purposes
• Drum magnets have steel support bearings

Application : 
The magnetic drum separator is most ideal for separation of iron particles from granules and powders. It is widely used in Glass, Ceramic, Chemical, Foundry, Fertilizer, Plastic and Food Industry.

Magnetic drums up to 600mm diameter and 1500mm length (Ferrite and Super power) can be supplied on short delivery basis. Please send details of your requirement to offer the most appropriate size for your plant.

 

Specifications :

• The materials normally used for housing drum magnets are stainless steel, flanges etc.
• The magnetic materials preferred for drum magnets are either ceramic magnets or rare earth magnets.
• They are available in different sizes and face width.
• Normally the drum magnets have self cleaning design.

Since the inception of our company, we manufacture and supply the optimum quality of Wet Drum Magnetic Separators. Used in various screening procedures, the rendered wet drum magnetic separators are manufactured by using cutting-edge machinery. As a quality focused name, the premium quality of wet drum magnetic separators is always maintained at our end.

Features:

• Simple operation
• Low maintenance
• Optimum functionality

Applications:

• It is ideally used in Ceramic, Chemical, Glass, Fertilizer and food industry separates iron particles from granules and powder
• The magnetic drums are suitable for capacities up to 2tons per hour can be given on short deliveries
• They have a varying dimension of 300mm. To 600mm
• The length varies up to 1500mm and has a capacity to handle 10 tonnes

Construction:

• The magnetic drum separator consists of a number of oriented, isotopic permanent magnets that are assembled to give alternate polarity across the circumference dependent on the application
• The magnetic intensity of the electro magnets is not all that more than permanent magnets
• As rectifier and electricity is not used to operate this machinery hence they operate at low costs and also during power failures
• Proper Selection Of Magnetic Drum

The size and capacity of a magnetic drum is decided depending on the following parameters:

• Size
• Type
• Quality of the material to be handled
• Type of separation
• Purification
• Concentration
• Type, size and quality of ferrous combination
• Tramp iron removal

Benefits:

• It conveniently removes the ferrous particles from the non ferrous powder and crystals and is ideal for Food, Fertilizer, Plastic, Pharmaceutical, Chemical and continuous process plants
• It gives maximum protection to crushers, Grinders, Pulverizers, and allied equipment
• It also proves to be helpful in mining and ore dressing industry and eliminates fire hazards and explosions in such plants where explosive materials are dealt
• It saves time, labor, money since it reduces the chances of breakdown and has improves quality
• These machines have a capacity to pay back in very short span of time

We manufacture the optimum quality of Overband Magnetic Separators. Known for its consistent performance, easy operation and compact design, the suspension magnet/over band magnetic separators are manufactured using latest machinery. Being a quality focused name, the quality of the suspension magnet/over band magnetic separators is never compromised at our end.

Features:

• Low maintenance required
• Easy to operate
• Consistent and high performance

Application:

• Suspension magnets and Over band Magnetic Separator find wide applications in mining, coal/power generation plant and also in chemical/ food/plastic/ ceramics industries

Construction:

• The magnetism in a permanent suspension magnet is produced by internal assembly of magnets enclosed in a non-magnetic stainless steel housing
• The magnet is suspended by turnbuckle, dee shackles, wire ropes and suspended hooks
• The magnetic power in suspension magnet is designed according to material depth/belt speed of the conveyor
• Operating heights up to 400 mm, are possible
• The suspension magnet can also be used in conjunction with magnetic pulley to achieve 100% results
• In Over band Magnetic Separator the Conveyor belt rotates round the Permanent Magnet and iron impurities picked up are thrown off and collected separated

Selection:

• The design of magnet depends on the feed material, size and feed depth
• The design also depends on width and speed of your belt conveyor
• Suspension Magnet, Over band Magnet can be introduced in existing system